Leading Manufacturer of Nonwoven & SPUN-MELT Production Lines
BOSTONE supplies S/SS/SSS Spunbond Nonwoven Fabric Lines, ideal for packaging, agriculture, and basic hygiene materials. We specialize in high-speed, high-output engineering design, ensuring high economic efficiency and exceptional tensile strength.
Main Models and Technical Configurations
| Model | Effective Width | Weight | Max. Speed | Output |
|---|---|---|---|---|
| SSMMS | 1600mm | 8-80gsm | 600 m/min | 6000 TPA |
| 2400mm | 9000 TPA | |||
| 3200mm | 12000 TPA | |||
| 4800mm | 18000 TPA |
| Model | Effective Width | Weight | Max. Speed | Output |
|---|---|---|---|---|
| SMMS | 1600mm | 8-80gsm | 500 m/min | 5000 TPA |
| 2400mm | 7500 TPA | |||
| 3200mm | 10000 TPA | |||
| 4800mm | 15000 TPA |
| Model | Effective Width | Weight | Max. Speed | Output |
|---|---|---|---|---|
| SMS | 1600mm | 8-80gsm | 400 m/min | 4000 TPA |
| 2400mm | 6000 TPA | |||
| 3200mm | 8000 TPA | |||
| 4800mm | 12000 TPA |
Technical Advantages and Equipment Highlights
Superior Web Uniformity and Basis Weight Precision
Our advanced melt metering system and high-precision spinneret design ensure consistency right from the source of fiber formation. This results in highly uniform web formation during production, minimizing basis weight variation to industry-leading levels. Consequently, your nonwoven fabrics deliver reliable physical properties across the full web width, significantly reducing scrap rates and ensuring consistent finished product quality from batch to batch.
Optimized for Low Energy Consumption and High Output
At BOSTONE, we understand that true efficiency lies in minimizing Total Cost of Ownership (TCO). Our spunmelt lines integrate advanced Air Drawing Systems with intelligent heating and cooling technologies, significantly improving energy utilization. Designed to deliver maximum throughput while reducing energy use per ton of fabric, our systems provide a cost-effective and environmentally sustainable production solution — strengthening your competitiveness in the market.
Composite Technology Stability and Product Integrity
The key challenge in spunmelt composite lines lies in achieving stable bonding across multiple material layers. Our equipment ensures precise alignment and tension-free transmission of multi-filament webs—such as S and M layers—prior to entering the thermal calender. Following high-precision thermal bonding, the resulting product demonstrates exceptional interlayer peel strength and functional integrity. This capability is essential for producing high-performance medical and hygiene products that demand reliable barrier properties alongside superior softness.
Intelligent PLC Control and Digital Management
To meet modern manufacturing demands for efficiency and flexibility, our production lines are equipped with an advanced PLC centralized control system. Operators can monitor all production parameters in real time through an intuitive HMI interface, with easy recipe storage and rapid switching. The system includes intelligent fault diagnostics, enabling quick issue identification to minimize downtime and streamline equipment maintenance and operation.
Key Application Sectors
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